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Inspection Equipment×ＪＵＫＩ - List of Manufacturers, Suppliers, Companies and Products

Inspection Equipment Product List

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3D substrate appearance inspection machine 'RV-2-3D'

3D substrate appearance inspection machine 'RV-2-3D'

Solving various issues in inspection and measurement processes! Introducing the next-generation 3D-AOI inspection machine.

The "RV-2-3D" is a 3D substrate appearance inspection machine that achieves higher precision and speed. In addition to the conventional 2D templates and process modes, a new template for 3D has been added. Furthermore, a dedicated algorithm for fillet inspection has been developed. It supports various inspection items such as dimensional measurement (length, distance, clearance), angle, flatness, and parallelism all in one machine. 【Features】 ■ High-speed inspection - Achieves high speed with a new 3D unit - Achieved 0.41 sec/FOV, a 34% improvement compared to conventional machines ■ High precision - Height resolution of 0.1μm and repeatability of 10μm (for 0402 chips) - Significant improvement in accuracy - New technology development enables the acquisition of clear and high-precision 3D images ■ Inspection method - In addition to the conventional 2D templates and process modes, a new template for 3D has been added - Additionally, a dedicated algorithm for fillet inspection has been developed *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit Board Inspection Equipment

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3D substrate appearance inspection machine 'RV-2-3DH'

3D substrate appearance inspection machine 'RV-2-3DH'

A single device supports various inspection items! We introduce inspection machines suitable for inspection and measurement in diverse industries such as automotive and medical.

The "RV-2-3DH" is a 3D substrate appearance inspection machine with overwhelming speed and astonishing high precision. It automates various inspection processes that were previously done manually, including dimensional measurement, flatness inspection, scratches, and dents. By implementing inline processes, it achieves stabilization of quality and reduction of inspection time, making the inspection and measurement processes smarter. The adoption of high-resolution lenses improves the inspection accuracy of ultra-small components. It features a user-friendly process mode that is easy to use for beginners and advanced users alike. 【Features】 ■ Overwhelming speed: Achieves significant improvement in inspection tact with high pixel (12 million pixels) support. ■ Astonishing high precision: Inspection accuracy of ultra-small components is enhanced with high-resolution lenses. ■ Automation of visual inspection: Can also be used for measurement purposes. ■ Efficiency improvement for the entire factory: Realizes efficiency improvement for the entire factory through system integration. ■ Well-established ease of use: A process mode that is easy to use and customizable for both beginners and advanced users. *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit Board Inspection Equipment

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Chain Inspection Machine TM1000

Chain Inspection Machine TM1000

For those who want to perform simultaneous inspection from both sides, such as coaxial measurement! Measure the positional coordinates of chain pins from the top and bottom surfaces!

The "Chain Inspection Machine TM1000" is a specialized inspection machine provided by JUKI, designed for simultaneous inspection of both sides, such as coaxial measurement. It has numerous achievements in automotive components (timing chains / drive chains)! ■ Features - Dedicated measurement inspection machine for chains - Used for quality inspection of completed timing chains - Automatic inspection of one full loop of the chain significantly reduces inspection time - By measuring the perpendicularity of chain pins, potential failure factors can be detected and eliminated early - Statistical management of inspection data enables feedback to the manufacturing process and predictive maintenance * For more details, please download the PDF or contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Studies (Achieving Automation of the Inspection Process)

Inspection and Measurement System Case Studies (Achieving Automation of the Inspection Process)

The introduction of a hybrid inspection machine using a high-speed camera and high-precision laser has significantly reduced inspection time and enabled quantitative inspection of defects!

We would like to introduce a case study on JUKI's automation implementation. The inspection measurement system "SE1000" contributes to a significant reduction in inspection time and the realization of quantitative inspection of defects by performing: 1. A full scan with a high-speed 2D camera through hybrid inspection 2. Pinpoint inspection (depth) with a laser. 【Effects】 ■ Full inspection becomes possible, enhancing traceability through inspection data and images. ■ Statistical analysis can be conducted from data through the digitization and quantification of inspection content and records, enabling process management. ■ Defects are discovered in real-time, allowing for rapid feedback upstream and minimizing defects. *For more details, please refer to the PDF materials or feel free to contact us.

  • Visual Inspection Equipment

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Case studies of inspection machines, implementation machines, and measurement machines.

Case studies of inspection machines, implementation machines, and measurement machines.

Utilizing the design and manufacturing know-how cultivated in the implementation and sewing business! We propose optimal solutions.

We will introduce case studies of inspection machines, mounting machines, and measurement machines handled by JUKI Corporation. In one case, due to challenges such as a shortage of inspection personnel and managers for visual inspections, the "SE1000" was introduced. This led to a significant reduction in man-hours through automatic inspection and a decrease in management man-hours through automatic aggregation from handwritten records. Additionally, there are cases where inspection time was dramatically reduced from 120 minutes to 3 minutes, and from 5,400 seconds to 40 seconds. Our company utilizes the design and manufacturing know-how cultivated in the mounting and sewing business to propose solutions suitable for your site. [Case Overview (Partial)] <CASE1> ■Challenge: Shortage of inspection personnel and managers ■Solution: Significant reduction in man-hours through automatic inspection <CASE2> ■Challenge: Accelerating inspection takt and stabilizing quality ■Solution: Achieving quality stabilization by improving the repeat stability of inspections *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Study (Speeding Up Inspection Tact)

Inspection and Measurement System Case Study (Speeding Up Inspection Tact)

24-hour, 365-day line operation is possible! Here are examples of established traceability.

We would like to introduce a case study of the inspection machine implemented by JUKI Corporation. Our customers have expressed concerns such as "the manual visual inspection requires significant labor from multiple inspectors" and "there is variability in the results of visual inspections." After the introduction of the inspection machine, we have received feedback that it has enabled labor reduction and improved inspection quality by eliminating visual inspections. 【Case Overview】 ■ Customer Concerns - Manual visual inspection requires significant labor from multiple inspectors - There is variability in the results of visual inspections - Recording and transcribing inspection results takes time - For critical safety components that require strict inspection quality, inspection time and labor are particularly burdensome *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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[Case Study of Feedback System Solution] Reduction of Printing Misalignment

[Case Study of Feedback System Solution] Reduction of Printing Misalignment

Detecting misalignment in printing machines! A case where preventive measures can be taken to avoid issues.

We would like to introduce a case where a feedback system solution was able to reduce printing misalignment. The customer's concerns included issues such as "defects after reflow do not settle" and "when printing or mounting defects occur, information is not communicated between machines, leading to delays in countermeasures." After implementation, we received feedback stating, "Thanks to the inspection machine (AOI) feedback function, we were able to minimize the production of defective boards." [Case Overview] ■ Results - By communicating the printing misalignment results from the inspection machine (SPI) to the printing machine, we were able to correct the misalignment and reduce printing misalignment from the next boards. - We can sense the amount of misalignment in the printing machine and take preventive measures in advance. *For more details, please refer to the PDF document or feel free to contact us.

  • Printing Machinery

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Appearance inspection device "SE1000"

Appearance inspection device "SE1000"

Scratches on automotive parts. For visual inspections such as surface inspection. Optional AI features for object detection included! Documentation with case studies available!

The appearance inspection machine "SE1000" is suitable for the appearance inspection of parts such as cylinder heads and inverter cases in electric vehicles and internal combustion engine vehicles, including surface inspections for scratches. It can accommodate large parts with a maximum width of 600mm, depth of 590mm, and height of 300mm, making it a highly versatile machine. The Z-axis is adjustable, allowing for high-precision inspections even for tall components like cylinder heads by focusing accurately. 【Features】 - High rigidity cast frame resistant to vibrations, achieving high positioning accuracy even in high-speed inspections. - Automatic data saving function enables the establishment of inspection traceability. - High-speed and high-precision 2D and 3D (i-3D) inspections are possible with three-stage ring lighting and image processing technology. - Hybrid inspections combining cameras and measurement devices like lasers are available (optional). - Utilizing AI functions for object detection can enhance the accuracy of defect detection (optional). *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Case Studies of Inspection and Measurement Systems (Realizing Quantification of Sensory Evaluation)

Case Studies of Inspection and Measurement Systems (Realizing Quantification of Sensory Evaluation)

Achieving quality improvement through the quantification of inspection contents and items! Utilizing JUKI's inspection algorithms and AI, continuous and accurate inspections are possible.

We would like to introduce a case study of JUKI's automation implementation. The inspection machine "SE1000" automates various inspection processes that were previously performed manually, including dimensional measurement, flatness inspection, scratches, and dents. Variability in inspection results due to inspectors or time of day can be reduced by using our inspection machine. 【Effects】 ■ Improvement in quality through quantification of inspection content and items ■ Continuous and accurate inspections made possible by utilizing JUKI's inspection algorithms and AI ■ Reduction of inspection errors, omissions, and inconsistencies due to individual differences and time of day *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Examples (Achieving Skill-less)

Inspection and Measurement System Examples (Achieving Skill-less)

No manual needed! Since it can be operated without skills, it contributes to reducing the onboarding time for new inspectors.

We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems do not require veteran support or manuals, making it skill-less and accessible for beginners to operate. 【Benefits】 ■ Reduction in the onboarding time for new inspectors ■ Ability to maintain a high level of inspection quality ■ Development of operators into multi-skilled workers *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Case Studies of Inspection and Measurement Systems (Elimination of Personalization)

Case Studies of Inspection and Measurement Systems (Elimination of Personalization)

Stable quality without variation! Here are examples of new orders that have been successfully acquired.

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "variability tends to occur depending on the level of the inspectors," and "inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day." After the introduction of the inspection equipment, we have received feedback that inspection times have dramatically shortened, and it has become possible to conduct 100% inspection of mass-produced parts, leading to improved inspection quality. [Case Overview] ■ Customer Concerns - Variability tends to occur depending on the level of the inspectors - Inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day - The work takes a long time - There is a possibility of inspection errors - There are costs associated with hiring and training *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Study (Realization of 100% Inspection)

Inspection and Measurement System Case Study (Realization of 100% Inspection)

It is possible to identify the lot even when a defect occurs! Here is an example of a significant reduction in inspection time.

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "there is variability in inspection quality with sampling inspections" and "it can take time depending on the skill level of the inspectors." After the introduction of the inspection equipment, we have received feedback that it has helped suppress the occurrence of defective products through 100% inspection, improved quality, and enabled us to meet the stringent quality requirements in the automotive and medical fields. 【Case Overview】 ■ Customer Concerns - There is variability in inspection quality with sampling inspections. - It can take time depending on the skill level of the inspectors. - There is a possibility of defective products being mixed in. - There are costs associated with the occurrence of defective products or complaints. - It is difficult to identify the lot when defects occur. - It takes time to implement measures to prevent recurrence. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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